As with other pressed, cooked cheeses, Beaufort
can be
preserved for a long time due to the heating of the
curd and a low water content in the final product. But its subtle
flavour is not exclusively as a result of the care taken during
the manufacturing process, it also depends on the
conditions
of the milk production.
The milk is collected in individual churns
after each milking or after combining the previous day's evening
milk with the morning milk. Whatever method is used, the milk is
poured into a copper cauldron, in its unpasteurized state without
undergoing the skimming process. The different stages remain the
same, controlled by the know-how of the cheese-maker and cellarman
and identical in all the dairies, these being the following :
Curdling or coagulation
At 33°C, for coagulation, the cheese-maker adds the rennet, prepared
according to an ancestral method which is used as a lactic leaven
agent.
Breaking up the curd
With the help of a "curd slicer", the cheese-maker cuts the resulting
curd into small grain-size pieces. This process helps eliminate
a large quantity of water from the curd.
Stirring and cooking
The grains are then heated to 53-54°C and continually stirred. This
stage, called "stirring on the fire", is perfect for the draining
of the grain.
Moulding
and pressing
When it is felt that the curd is "done", the cheese-maker removes
it from the cauldron and places it in a cheesecloth. He then presses
the cheeseclothed curd in a round wooden mould which gives it its
characteristic concave heel. The cheese is turned over and pressed
during a 20 hour period.
Salting
After resting it for 24 hours, the cheese is placed in a bath of
brine for a first salting, which contributes to its rind.
Maturing
The maturing of Beaufort lasts a minimum of 5 months and sometimes
upto 12 months and longer. At a temperature of less than 10°C and
increased humidity, the quality of the final product is largely
dependent upon the care which the cheese-maker and cellarman bring
to their craft.
He salts, rubs and turns the cheeses twice per week, conditions
essential for the development of the cheese's aromas
.